CROSSDOCK - Modular Sorting

The CROSSDOCK is a groundbreaking modular sorting module designed to replace manual processes and complex conveyor-linked systems in modern material handling environments. As a versatile, “traffic‑intersection” control point, it enables goods to flow from multiple inputs to multiple outputs, transforming intricate flows into a seamless ballet of movements.

Powered by individual wheel control and a surface area capable of 360° movement, CROSSDOCK intelligently tracks and redirects each object, avoiding collisions and maximising throughput, even in chaotic configurations like 3‑input / 5‑output situations.

Compact and scalable, CROSSDOCK is retroﬁt‑friendly, cost-effective, and future-ready, offering sophisticated cross‑docking, sorting, and distribution all within a unified modular platform.

As your trusted integration partner, Robson Handling Technology can integrate Cellumation solutions into an existing system or a completely new system.

CROSSDOCK Benefits

Precision alignment and orientation

Built-in vision systems ensure objects are correctly positioned and oriented before moving downstream.

Modular and scalable

CROSSDOCK adapts to your site layout and parcel volume, enabling scalable growth without full system replacement.

Compact design

With a small footprint and integrated components, it’s ideal for retrofitting into existing facilities.

Remote service & smart control

Includes graphical user interface and optional HMI display, with full remote diagnostics and support.

360° movement & collision-free control

Independent wheel units move parcels in any direction, with vision-based tracking ensuring precise, coordinated transfers.

Cost-effective alternative to complex solutions

Replaces multi-component chains with a single, unified module that reduces hardware costs and maintenance burdens.

Simple maintenance and high uptime

Built on cell-based modular components for quick replacements and minimal disruption during servicing.

Technical Specifications

Category	Details
Software
Throughput	Up to 6,000 parcels per hour
Control System	EtherNet/IP, PROFINET, Digital I/O
Control Loop	Closed loop with 3D vision
Objects
Object Size	Min. L: 150mm, W: 150mm, H: 20mm
Object Weight	Min. 100g
Hardware
Material	Powder-coated steel
Camera	3D time-of-flight

Technical Specifications

Category	Details
Electrics
Operating Voltage	380–400 VAC, 50–60 Hz
IP Rating	IP54
Environment
Noise Level	< 70 dB(A)
Operating Temp	5°C to 35°C
Relative Humidity	5%–90% (non-condensing)
Certification	CE certified

Multi-inbound sorting, sorted…

As a high-performance module designed for multi-inbound sorting and parcel redirection within complex logistics environments, CROSSDOCK Ideal for cross-docking operations. This compact system uses vision technology to accurately align and orient objects for onward movement, improving handling speeds and reducing manual intervention.

As a delivery partner of Cellumation, Robson Handling Technology integrates CROSSDOCK into complete system builds, offering a seamless solution for high-throughput sorting operations.

Watch CROSSDOCK in action

Find out more about the CROSSDOCK here in this video.